The optimum storage layout for your business

A well-structured warehouse layout is the basis for efficient processes, short distances and smooth organization throughout the warehouse. If the warehouse layout is well thought out and the right storage system is used, you will benefit from higher productivity, lower costs and better utilization of the available space. But what types of warehouse are there, which warehouse layout is suitable for which type of warehouse, and how do you develop an optimal warehouse layout that will strengthen your business in the long term?

An optimal warehouse layout always starts with an analysis of your product range, your turnover rates and the available space. Only when it is clear how goods are moved, picked and stored can a warehouse layout be developed that supports the work processes in a meaningful way. An optimal warehouse layout combines short transport routes, ergonomic accessibility and flexible expandability. It is important that the storage system used is the most suitable.

The right storage layout for different types of storage

Block storage

Block storage is suitable for robust goods in large quantities that are stackable and can be stored without shelving technology. For this type of storage, a warehouse layout with wide aisles, generous movement areas and fixed storage areas is recommended. The warehouse layout remains clear and the routes for forklifts can be planned in such a way that bottlenecks are avoided. An optimum storage layout for block storage follows the principle of quickest access to the most frequently required goods.

Rack storage with pallet racking

Pallet racking is used when many goods are stored on pallets. A warehouse layout that provides parallel rows of racks, defined picking areas and sufficiently wide aisles makes sense for this type of warehouse. The warehouse layout should be designed so that forklifts can work without interruption. Pallet racking is a classic example of how the storage system and warehouse layout work together. The adaptability of these racks facilitates an optimal storage layout that can be expanded as required.

Shelf storage for small parts

Shelving racks are the right choice for small and medium-sized items that are often picked manually. A warehouse layout for this type of storage should take into account short walking distances, clearly structured aisles and easily accessible levels. An optimum warehouse layout arranges goods with a high turnover rate within easy reach and moves goods that are rarely required to the top or to peripheral areas. An optimum warehouse layout for shelving storage is often particularly finely structured, as the large number of small items requires a high degree of orientation.

Cantilever racking for long goods

Cantilever racking is suitable for wood, pipes, profiles or other long goods. To ensure that these materials can be stored safely and efficiently, the storage layout should offer free access without disruptive supports. A storage structure with a large turning radius for industrial trucks is crucial here. An optimum storage layout for long goods storage takes into account the length of the goods, the required removal direction and safe handling with suitable equipment.

Automated storage systems

Automated storage systems such as shuttles, automated small parts warehouses or driverless transport systems place special demands on the warehouse layout. The warehouse layout must be precisely structured so as not to obstruct the paths of the autonomous systems. An optimal warehouse layout enables an even flow of goods, avoids crossings and reduces manual intervention. These types of warehouse benefit particularly from careful planning, as subsequent adjustments can be costly.

How to develop an optimal warehouse layout

A warehouse layout only works reliably if all factors work together. Make sure you have the right storage systems, a warehouse layout without sources of interference and movement areas that correspond to daily use. Also plan safety aspects such as escape and rescue routes, clear traffic routing and sufficient aisle widths from the outset. Fire protection requirements and clearly visible danger zones should also be firmly anchored in the layout.

An optimal warehouse layout should remain flexible so that you can easily adapt the structure as the product range grows or turnover increases. Regularly check whether routes have lengthened or areas are overloaded and adjust the layout accordingly.

A well thought-out warehouse layout will strengthen your company in the long term, increase efficiency and make your employees' day-to-day work easier. When warehouse layout and storage systems are optimally coordinated, the result is a warehouse that works safely, clearly and economically. With TOPREGAL, you can not only optimally plan your individual warehouse, but also equip and set it up accordingly. Get in touch with us!

Warehouse Logistics