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Kanban racks
Kanban racks are often used for the storage and distribution of small parts. The advantages of inclined shelves on a storage rack are obvious. The warehouse employee can immediately and clearly see the stock of a product, loose warehouse items can slip directly to the front and thus storage areas are optimally utilised.
Kanban racks Top seller
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Type SR2000 kanban rack
- Height of rack 2m – 4m
- Ideal for storing pick bins, Linbins & small parts
- Beams are the load carriers of a kanban rack. Individually height-adjustable in 5cm increments. Available in 110cm and 220cm
- Kanban shelves with round beams to prevent stored goods from falling
- Also available as a mobile kanban rack
Easy to assemble- Best price
- All parts included
Easy to assembleDownload area
Overview of the uprights for storage rack LR2000
Painted uprights
- variable heights
- Unit load capacity: 1500kg
- Complete upright incl. strutting and foot parts
Upright
Dimensions
Variants
Stationary or mobile
With the height-adjustable foot with castor you can adjust the height of your mobile kanban rack up to 40cm. This results in individually adjustable heights of 85cm – 254cm depending on the type of rack and selected size.
Stationary kanban rack
Mobile rack with height-adjustable foot
Preventing the stored goods from falling
The kanban racks are supplied as standard with round beams to prevent the stored goods from falling. The kanban shelf is attached at an angle of 20 degrees.
Unit, compartment and point load capacity
Unit load capacity stationary max. 1500kg
Unit load capacity mobile max. 500kg
- Total load capacity between 2 horizontal bars
Compartment load max. 300kg per level
- Total load-bearing capacity per beam level or per shelf
Point load capacity per foot plate
with evenly distributed load max. 1000kg
- The rack’s upright generates a point load on the floor
Upright assembly
Technical information
Ground anchoring foot plate
The rack is fixed to the floor using bolt anchors M8x55
- Drill holes: 8mm Ø, 80mm deep
- Blow holes clean
- Push bolt anchor into the drill hole
- Tighten the nut firmly with a fork wrench or similar
If the height of the top shelf is less than 5 times the shelf depth, the rack does not need to be fixed or secured against tipping.
Please note: The bolt anchors must be properly fastened.
Our in-house assembly crew are happy to provide professional assembly of your racks.
Modular system
Thanks to the modular design, an existing rack can be added to and extended at any time.
Axial dimensions
- The axial dimension describes the width of a shelf unit as well as the distance between two uprights
- We offer axial dimensions of 110cm and 220cm
- The axial dimensions can be freely combined with each other
- Customise your storage rack with your desired unit lengths. Due to the modular design, the racks can also be expanded retrospectively at any time.
Beam & shelf assembly
Technical information
Securing the beams
Required parts: Pre-assembled rack upright, beam, safety pin
Place the pre-assembled uprights in the required position and attach the beams to the upright at the desired height on both sides. Insert the safety pins into the hole provided in the beam.
The beams can be attached at 50mm increments.
Please note: Attach the last beam at least 50cm before the end of the upright!
Safety pin for beams
Kanban rack with shelving
Wooden shelf
Perfect for storing dry products such as cartons or storage boxes. Round beams prevent the stored goods from falling.
Spacers
Wall mounting / connecting
20cm spacer for fixing the rack to the wall.
Spacer for positioning storage rack rows parallel to each other. Alternatively, the racks can also be screwed together directly without spacing.
Colour: TOPREGAL blue (corresponds to RAL 5010).
For rack upright heights of up to 2.5m we recommend the use of 2 spacers.
For heights above 3m we recommend the use of 3 spacers.
All assembly material is included in the price and delivery volume.
Operational safety / regulation – DIN EN 15635, DGUV 108-007
Collision protection for shelving systems
Collision protection for avoiding possible damage to the rack upright.
Corner areas with forklift traffic must be equipped with collision protection in accordance with DIN EN 15365 & DGUV 108-007.
Our collision protection is tested and certified according to the specifications of DGUV 108-007 (formerly BGR234).
Each collision protector is supplied with four bolt anchors M12x100mm for securing to the floor.
Examples of possible configurations
Examples of use
Accessories – suitable for SR2000
Optimal storage of small parts on kanban racks
Kanban racks are often used for the storage and distribution of small parts. The advantages of inclined shelves on a storage rack are obvious. The warehouse employee can immediately and clearly see the stock of a product, loose warehouse items can slip directly to the front and thus storage areas are optimally utilised.
The principle of the kanban rack is derived from the Japanese process optimisation method Kanban. A manufacturing system where the goods which have been fetched are refilled immediately. It is therefore not surprising that racks with inclined shelves are better known as kanban racks. Goods removed can be refilled immediately from the back and, thanks to the 20° angle of the shelf, they automatically slide forward where the securing round tube prevents the goods from falling whilst being ready for removal. This makes it easy to remove the items that have been stored the longest first and the goods won’t have to be laboriously rearranged.
Very small parts, such as screws, are securely stowed in pick bins or open and easily accessible cartons. Suitable kanban rack accessories and pick bins are available from TOPREGAL in different sizes to suit the goods to be stored, and they are cheaper if you opt for a set of several foldable pick bins. There is also a practical solution for labelling stored goods on kanban racks – especially if they are stored higher up where it is not as easy to see with the naked eye: the rewritable magnetic tape.
Regardless of whether the kanban rack is set up against a wall for single-sided use or in the middle of the warehouse as a double-sided kanban rack, it can be extended at any time thanks to its simple modular design. For those who are after maximum flexibility, there is also a mobile kanban rack or your existing rack can be fitted with a set of casters retrospectively. For this, it might be best if you contact us.
